Originally Posted by Neil2726
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Interesting post which brought back many memories! I worked for the composition Billiard Ball Supply Co Ltd for 26 years. When I first started in 1964 the old Crystalate balls were still manufactured, and has already been said they were made from a powder containing crushed bones. The process was a lengthy one as the ball were pressed individually and made in fairy small amounts. |A shortage of materials led to the Super Crystalate balls being made in a similar way to the Vitalate balls. A phenolic resin chemical material which was reacted in stills and the "syrup" poured into flasks, much like a light bulb. These were made in much larger volumes especially to satisfy demand due to the game becoming more popular when colour TV came in, and more tournaments were televised. The syrup/flasks were hardened in ovens for approx 20 hours, then hand turned to shape in lathes and then going through grinding machines, before being hardened again for 42 hours, before being ground to their final size. They were then mainly individually hand polished, inspected and made into sets. The company then produced the Super Crystalate Deluxe balls which were slightly heavier and weight matched to be closer to the sets used in professional tournaments. The company was bought out by BCE around 1982 and many more automated machines were brought in which increased production, but sadly the quality suffered across the many sizes and types of balls produced. Remember all sizes of balls were manufactured from 1-1/2" up to 2-1/16" for snooker - 2" to 2-1/4" for pool and 61 - 62 mm for continental table games. Arimith balls took over the company in 1992 and all production was transferred to Belgium and the Cheshire factory closed. Crown Green and Flat Green bowls were also made from similar materials.

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